Solid vs Hollow Shaft Motors: first page 3 pages

Solid vs Hollow Shaft Motors

Research paper · Hindustan Electric Motors

My first research paper compares solid and hollow shaft motors: the differences in their efficiency, mechanical performance and applications in industry. I wrote it while interning at Hindustan Electric Motors.

Both shafts have the same outer profile, length (478 mm) and bearings; the only change is an Ø18 mm bore through the hollow shaft. The hollow design uses 16.8% less steel while its safety factor stays above 17, with the trade-off being an extra deep-hole drilling step in manufacturing.

16.8%lighter hollow shaft
0.95 kgsteel saved per shaft
17.28safety factor (solid: 18.20)

What I learned

  • The effect of shaft configuration on motor performance.
  • The connection between torque transmission, material distribution, mass and the mechanical strength of shafts.
  • How hollow shafts can reduce a motor's mass without compromising its structural strength, if the right dimensions are used.
Mechanical DesignTorque TransmissionMaterials
Thermal Protection for Rescue Drones: first page 5 pages

Thermal Protection for Rescue Drones

Research paper · Search-and-rescue drone technology

My second paper expands my initial research on search-and-rescue drone technology, focusing on how materials with different resistance to heat affect the drone's performance, weight and efficiency.

Using data from 28 published studies, I ranked heat-shield materials by the protection they give per gram, not by conductivity alone. Silica aerogel came out far ahead: a shield around the drone's electronics costs only 6.1% of its mass and 8% of its flight time.

316×better insulation per gram with aerogel
8%flight time cost of the heat shield
28research papers reviewed

What I learned

  • How to design heat protection that still allows the drone to fly.
  • How thermal conductivity, heat resistance and density affect the structural protection of the device and its carrying capacity.
  • How thermal protection affects the overall weight of the drone.
DronesThermal ProtectionMaterials Science
100%